Why Are Rails Shaped Like That?

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Published 2023-10-03
An overview of the wheel/rail interactions and part of the railway engineering series.

Errata: At 6:52, the graphic should show the dimension of the wheel's diameter (not radius).

In the 19th century, railway engineering was all about how to build railroads. Modern rail engineering focuses on getting the most out of the system. It might not look like much when you see a train passing by, but a huge amount of research, testing, and engineering went into the shape of those rails and wheels.

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This is not engineering advice. Everything here is for informational and entertainment purposes only. Contact an engineer licensed to practice in your area if you need professional advice or services. All non-licensed clips used for fair use commentary, criticism, and educational purposes.

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Source:    • Elexive - Tonic and Energy [Creative ...  
Video by Grady Hillhouse
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All Comments (21)
  • @tlum4081
    I'm a retired 73 year old mechanical engineer (stress analysis) also with an electrical engineering degree (computer & SW). I enjoy Grady's videos of civil engineering and related subjects and learning yet more engineering I used to ignore or take for granted. Never too late to learn even more. Thanks Grady!
  • @timmallette1888
    I was just in Japan and rode the bullet train and I noticed how the top of the rails was rusted over except for one tiny strip down the middle where the wheels actually contact it. Impressive precision for them to let the train go 200mph!
  • @garou5333
    As a steel worker at a rail mill this was very interesting & cool to get better insight on the workings of the stuff we make.
  • @KalebPeters99
    What a masterclass in detailed and efficient science communication! Your script-writing is off the charts to pack so much into 15 minutes without it feeling overwhelming. The delightful animations and physical models make it so digestible, even for a total newcomer. You're the best, Grady! 🙏✨
  • @Door_Casts
    The issue about hunting behaviour is really interesting because it comes up in downhill skateboarding as well where they refer to it as "speed wobble" and have some interesting ways of combatting it
  • @fredsalter1915
    I love the way Grady builds mock-up models to help explain what he's discussing!
  • @josephgaviota
    4:30 That whole wheel segment was FASCINATING. As a kid, we lived in a house that was three houses from the tracks, so I've heard all the various noises you describe since being a youth, plus the schwing-squeak-schwing sound you mentioned. And just today, 50 years later, I'm learning why. 👏👏
  • fun fact, old railway tracks are so compressed down by the weight of all the trains they have carried that they can make good anvils
  • @The1andOnlyWog
    My grandfather was an Engineer for Santa Fe. He started as a Fireman on the ATSF (Atchison Topeka Santa Fe) 3751, a 4-8-4 steam engine when he was 16. He eventually worked his way up the ranks to Engineer. He also went to college and got a degree in Mechanical Engineering along the way, too. That's why I am obsessed with trains. I miss him. He was an awesome guy.
  • @Pufferish
    I feel like we take for granted a lot of the engineering and design work done in seemingly simple objects and tasks. Awesome vid btw!
  • @jurjenbos228
    In the Netherlands, train wheels have "tires" (also made of steel, of course) that are replaced regularly to combat wheel wear without having to take off the wheels. I guess this is true in other places as well. The tires are slightly smaller than the wheel, and are heated before mounting so that the stress will firmly keep them put.
  • @SarahWRah
    Fifty years ago my young son became a rail fan, and I developed an interest alongside of him. I'm still fascinated with the complexity of how railroads work, and the incredible cost-per-ton efficiency of the system. I know there's basic physics involved, but it's still magical to me how an engine set can get a huge freight train in motion from a dead stop. Thanks for this great video.
  • @BloodyMobile
    I think one of the factors why trains are so impressive in general is, where else do you see something with the weight of a house move with speeds up to or even above the speed of cars on highways?
  • @neildunhamii4069
    I was an electrical engineer on a project at Griffin Wheel where they make some train wheels. There is a lot that goes into each and every wheel. One of the most interesting projects I got to work on.
  • @happyslappy5203
    Fun fact: French HST (TGV) broke 3 world speed records on rails without any issues: 380 kph (1981) 515 kph (1990) 574 kph (2007)😀
  • @fiddley
    Here in London, they've just opened the Elizabeth Line which also has a bunch of brand new rolling stock. I swear every time I'm on the new section of rail in a new train it feels like a flying carpet. Accelerating up to speed with just a whistle, and a ride that is smooth as butter. Just boggles the mind how they can get 1000 tonnes of steel on steel interacting like that.
  • @BarredCoast0
    I'm really looking forward to more in this series. We railfans are always looking for more answers to unknown aspects of railway engineering. Thanks Grady!
  • @hannahranga
    Speaking of wheel rail interfaces one of the more unusual faults I've seen was caused by a loco having a slightly different contact patch to the normal EMU that ran on that track. Because it wasn't touching the narrow unrusted part of the rail head the rust was acting as an insulator and preventing activating it the track circuit's consistently.
  • @drzman6901
    One of my most interesting experiences learning about trains was when I was touring England and stopped in at the National Train Museum in York. Wow! Just wow! I was so lucky to find a volunteer that really knew his stuff and was willing to spend an hour with me. We started with a longitudinal section of a real steam engine, and he explained how these trains were powered. When he got into the engineering behind the power transmission to the wheels, my jaw hit the floor. If you think it's appropriate, please consider covering these topics. There is some fantastic engineering involved. Better yet, go to York. Find a great volunteer and give us video tour of the museum. 🙂