How to Rewind Brushless Motors | Learn to fix or modify your electric motors
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Published 2020-01-23
Information:
Winding types: www.bavaria-direct.co.za/scheme/common/
Winding table: www.bavaria-direct.co.za/info/
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All Comments (21)
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Save resources. It's definitely worth it since people learn how the fundamentals of electronics. This is how we move further.
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This video is good enough to understand why I should buy a new one~^^!
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Just burnt one of my fpv quad motors today. Really hard to ship in fpv part here in nigeria and quite expensive as well so I'm gonna give this a shot. Thanks for the clear and detailed video.
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To our drawing thing was the ten seconds I've been trying to understand for more than a year. You, sir, helped me turn out my first prototype. Thank you man. Thank you.
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MAN I CAN'T THANK YOU ENOUGH. MY MOTOR WORKED. SUBBED AND RING ON. For those who are wondering I fixed my IFlight Xing 2207 1800KV motor. It's delta configuration. Big letters are 11 turns and small letters are 10. Cable diameter is 0.5 mm and 4 meters of wire should suffice. The rest is nicely explained in the video.
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Nice instructional, I've been working on the technics of rewinding small brushless motors for a while now and it definitely takes much patience. I just leave the stator on if its glued because its to easy to damage during removal and although this dose make it much more difficult to wind you end up with a much better product. Ive found that household fans are a great source of wire for rewinding because the motor has a coil with 3 or 4 different gage wires that are the sizes you would find in these motors im rewinding with plenty of length of each and the fan motors are easy to take apart without damaging the coil. also finding a fan that doesn't work to recycle has been very easy for me.
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Thank you for the rules of wire re-winding, your educational has showed me the basic conception on how it works!
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You can use a qtip to rewind the stators. Qtip brand, (if i remember correctly) use hollow plastic straw type, just cut the cotton ends off and run the wire thru the straw. It's basically a homeade tool for more precise control with better rewind results and something to hold on to as you rewind. Since it's plastic it won't scrape the coating off the wire. You might have to slightly mash a end of the straw with pliers first if the stator poles are too close together to fit between the poles but it will get the job done pretty well. It sure beats doing it with your fingers. Note: some qtip brands don't use hollow plastic, but use solid paper instead and those won't work. It has to be the hollow plastic type qtips. This is something i came up with several years ago and used it so i know it works.
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thank you people helping us to be better and better in what we love <3
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Thank you sir I wind two motors your video is so informative bundle of thanks
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I like what you are showing everyone . You could save winding by testing each winding firstand leave ones that work. ? A sewing machine might know something π Or 6 bigger poles ? Lots of motors might only be broken a little at the bottom . Magnets fall out and they still work.
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Definitely interesting and de-mistifying !!! Many thanks and love from New Zealand πππ
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Incredible. I came here to learn to rewind a Fasco small inflation fan blower for a greenhouse but I learned something. Impressive.
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Wow, this information is much more simplified than in the college study. I have a question, how to increase the motor power(W/KW)?
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Thank you for your very informative "almost complete" instructional video on rewinding brushless motors. I said "almost complete" video because (unless I missed it), you didn't suggest or inform us on what gauge (AWG) copper windings we should use. For instance, can you either tell us what AWG you're using in this video? Or, what I would use in a Power 10 Brushless Outrunner Motor, 1100Kv ? Also, was the the epoxy glue really necessary to cover the insulation removed which may have occurred from scraping the old/burnt windings? Because I've removed quite a bit of this insulation while using a solvent to remove the burnt windings. And, since the windings are already insulated, do you think it would make much of a difference? Mainly though, I'd really appreciate suggesting a good all-around Gauge *AWG to buy? Fr my research...I'm thinking 32AG? Thank you!
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"If it fails then it is time to do it again with a lot more patience" somebody put this on my tombstone
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Thanks JP,,, looks like a project for a cold wintery storm day here in NB Canada. Great Video! Rudy.
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Your on the right track, a mini puller set and small press would go well in shop
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dude ngreat info and you really delivered your training clearly . Thank u so much arrigato go zai mas
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Thank you very much. I did the process with engines from the Mobula 7 Happy Model 16000KV and it was perfect. It was only difficult to find a cold with the same thickness, I found it in a computer font. As they are 9 coils and 12 magnets it was even easy.