The Trick With Laser Cut Box Joints

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Published 2020-07-14
Laser cutting boxes is not complicated, but with a few easy steps you can really improve your box making game immensely! If you like Switch & Lever remember to support PCBWay as well for all your circuit board needs! www.pcbway.com/ They're now celebrating their 6th anniversary with some great sales and discounts! Make sure to check it out! www.pcbway.com/activity/anniversary6sales.html

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The box generators in the video are:

www.festi.info/boxes.py/
makeabox.io/
en.makercase.com/
boxdesigner.connectionlab.org/

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Chapters:

00:00 Intro
01:01 What are box joints?
01:59 Designing a box with boxjoints
03:15 What is a kerf?
05:05 Refining the box joint
05:59 LASERS!
06:53 PCBWay
07:32 Box assembly
10:28 Varnishing
11:05 Final box!
11:53 Outro

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All Comments (21)
  • I just got my Ortur Laser 2 (7w), This is a fantastic video. It is well produced and very entertaining as well as informative. Well done!
  • @fredjenkins5069
    Long time woodworker, but I just ordered my first laser cutter and am watching lots of videos to see how to translate from one technology to the next. This was a very good one and demonstrated that only the tools have changed. Thanks
  • I already knew most of this stuff but I stayed for the charming animations and great cinematography. Subbed!
  • @mikemarvelous
    Super nice box! Great tip on extending the fingers/ sand flush. Gives a really clean appearance.
  • @davebauerart
    Box looks great, I really like how you too the extra time to make it nice. Excellent laser tips as well!
  • It's fascinating watching the workflow of other people using the same tech as you. Like, because of the cutters I use, I don't take the kerf into account as much, because it's so small. It means that I can cut all four sides of a box in one line, sharing the finger joints, which (if done in a way that compliments the overall design aesthetic of the build) can look very pleasing without the sanding step. You just have to make sure that they feel solid. I think that's where a lot of beginners (and a lot of people on the internet too) go wrong, and make the fingers really wide, so the boxes don't ever fit together properly and feel really flimsy. That's the worst kind of laser cutting.
  • @leojames7331
    This was brilliant. Exactly what I was looking for, thank you!
  • @adamknudson2308
    Excellent video, thank you. I usually apply the 2 in. yellow frog tape across the burn area especially the engraving portion. It greatly reduces the burn flare and is easy (but tedious) to remove.
  • @rickyracer8717
    I think this is one of the most satisfying videos to watch! 😊 If you're a little ocd, (like me) I like everything packed in a nice case in my workshop. Alas, not everything is available is a box, but with my new cnc router and newly added laser, I see some box making in my future... Nice video!
  • @laurinos8774
    Good to see a video from you again. Great as always.
  • @kenfcrafts
    I'd like to click an extra like button for the 3D Paint features and the sweet, soothing soundtrack!
  • @nefariousyawn
    Amazing video! The editing on this was excellent, and I enjoyed all the visual puns and gags. I never got proficient enough in Paintbrush to find the 3D CAD features, but maybe that's unlocked by the paid professional license. It's nice to see you back! I was checking your channel a few days ago to see if there were any signs of life that I missed notifications on.
  • @jorisvp2
    So, so well made... the video as well as the box. The Paintbrush reference, EGA style editing, etc ... fantastic.
  • @BruceAUlrich
    Interesting tips...I've made some but I left the charred edges on the fingers. I think I'm going to try making some like you did here where it looks more like it was cut on another machine. The graphics/animations were great!
  • @esquinaroma
    I've been waiting for a video like this for 8 years, time to upgrade my boxes
  • Loved your instructional and very informative video. Nice job!! I can't wait to try to make one of these!
  • @welshsteve2009
    Great video btw. That finished box was superb 👌