How to Make a Slide-On Wire Hung Canopy (Pergola Canopy)

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Published 2016-07-26
Enhance your outdoor living space by building your own slide-on wire hung canopy system for your pergola. They provide adjustable shade creating a relaxing, stylish outdoor living space which can greatly increase the appeal of your home and give an oasis for family and friends to enjoy the great outdoors in comfort, even on the sunniest of days.
Wire hung canopies are easy to add to an existing pergola or a free standing structure. Follow this step by step tutorial video to make one for yourself. Use the calculator (link below) and enter your structure’s dimensions for an immediate computation for the number of panels required, size of panels, and span distances.
Use the Sailrite Fabric Calculator to provide a detailed materials list catered to your specific measurements. Slide-On Wire Hung Canopies Calculator Link: www.fabric-calculator.com/wirehungcanopy/index.htm…

How to Make a Slide-On Wire Hung Canopy Chapters:
0:00 Intro
0:34 Measuring Pergola & Calculating Panel Dimensions
4:34 Installing Eye Bolts
10:10 Rigging Wires
21:24 Cutting Fabric & Hemming Sides
35:22 Creating First Sleeve
41:18 Creating Intermediate Sleeves
51:35 Creating Last Sleeve
55:49 Installing Drainage Grommets
59:08 Preparing Pipes for Sleeves
1:06:46 Attaching Hardware to Panels
1:15:44 Hanging Panels
1:17:01 Installing Pulley & Rope System (Optional)
1:36:58 Materials & Tools List

LIST OF MATERIALS:
Fabric from Sailrite www.sailrite.com/shop/fabric/outdoor-living-fabric…
Seamstick 3/8" Basting Tape for Canvas (50 yds.) - SKU: 129
Fixed Eye Snap Hook 3/8" (Stainless Steel) - SKU: 122746
Flat Strap Eye (Stainless Steel) - SKU: 122764
Eye Bolt With Shoulder, Nut & Washer 5/16" x 4" (Stainless Steel) - SKU: 122752 or Polyfab Pro™ Lag Screw Eye Bolt 5/16" x 3-3/16" (Stainless Steel) - SKU: 121226
Turnbuckle Eye & Eye With Nut 5/16" (8mm)(Stainless Steel) - SKU: 121163
7x7 Wire Rope 1/8" x 200' (Stainless Steel) - SKU: 122699 or 7x7 Wire Rope 1/8" x 50' (Stainless Steel) - SKU: 122698
Nicopress® Sleeves 1/8" (Aluminum) - SKU: 123465 or Wire Rope Clamp 1/8" (3mm) (Stainless Steel) - SKU: 120770
Thread from Sailrite www.sailrite.com/Notions/Threads/Outdoor-Thread/Th…)
1/2 inch EMT Pipe (from local hardware store)
#8 x 1/2 inch hex head self-drilling screws (from local hardware store)

LIST OF MATERIALS FOR OPTIONAL PULLEY OPEN/CLOSE SYSTEM:
Harken® 082 Bullet Block Single - SKU: 123082 or Harken® 224 Micro Block Single - SKU: 224100
Harken® 226 Micro Block Double - SKU: 120387
Harken® 092 Cheek Bullet Block - SKU: 123092
Harken® 471 Micro Carbo-Cam® Cleat - SKU: 423100
Flat Strap Eye (Stainless Steel) - SKU: 122764
Leech Line Dacron® 1/8" Black - SKU: 212114
#8 x 3/4 inch SS pan head screw (from local hardware store)
#8 x 1-1/4 inch SS pan head screw (from local hardware store)

LIST OF MATERIALS FOR OPTIONAL WEBBING STRAP SYSTEM:
1" Black Polyester Webbing - SKU: 100PLLWBK-FT
D-Ring Without Bar #0 - 1" (Stainless Steel) - SKU: 485111
Marine Fender (Lacing) Hook / Boat Lifeline Netting Hook - SKU: 100648
#8 x 1/2 inch SS pan head screw (from local hardware store)

TOOLS LIST:
Wire Rope Crimping Tool for Oval Sleeves (tool used for crimping Nicopress Sleeves, not required if Wire Rope Clamps are used) - SKU: 123468
Hole Cutter 1/8" - SKU: 121386
Sailrite® Cutting Block & Die Holder - SKU: 121597
Sailrite® Canvas Patterning Ruler - SKU: 107040
Deluxe 5-1/2" Magnetic Sewing Guide - SKU: 103597
#2 Spur Grommet Die Set 3/8" - SKU: 18203 (not required for Phifertex Plus, Textilene or Soltis 86 fabric).
#2 Hole Cutter 3/8" - SKU: 121387 (not required for Phifertex Plus, Textilene or Soltis 86 fabric).

Several viewers have asked what was used to build the wooden pergola in this video. Here is the list of the main materials used:
• Posts = 6 x 6 x 10' Red Cedar Timber - Rough Sawn (Actual Size 6" x 6" x 10') – 4 each
• Posts = 6 x 6 x 12' Red Cedar Timber - Rough Sawn (Actual Size 6" x 6" x 12') – 1 each
• Roof Slats = 2 x 6 x 16' Red Cedar Lumber - Rough Sawn (Actual Size 1-3/4" x 5-3/4" x 16') – 11 each
• Side Beams = 2 x 8 x 16' Red Cedar Lumber - Rough Sawn (Actual Size 1-3/4" x 7-3/4" x 16') – 4 each
• 3/8" x 10" Carriage Bolts - 12 each
• 3/8-16 Hex Nuts - 12 each
• 3/8" Flat Washers - 12 each
• #9 x 3" Premium Exterior Deck Screws - 5lb box
• OZCO Ornamental Wood Ties 6" x 6" Post Base Kit – 4 each
• Grip Fast 1/2" x 4-1/4" Wedge Anchor - 4 each
• Cabot Semi-Solid Deck & Siding Stain Redwood - 3 gallons

All Comments (21)
  • After watching this VERY detailed video I am (maybe) two steps from final installation. I am quite the "detective" and researched every single item needed to make my wire hung canopy. Bit by bit, piece by piece I got the best deals on fabric, wire cable and clamps, stainless steel turnbuckles, caribiners, pad eyes, etc. Hours spent measuring, sewing, and only occasional cursing! I was not about to abandon this project and saw it through til the end. I'm beaming with pride and will share a picture to show how it turned out.
  • @robertlucas4941
    I will most likely never do this project, but wanted to say that you have made what is probably the best instructional video I have ever seen on YouTube! Clear, concise and professionally done without extraneous chatter or music that interferes with hearing your verbal instructions. Cheers.
  • @WeekendBuilds
    This has been a fantastic instruction! I've only got 1 of my 4 panels done so far but its great! I'm more of woodworking/metalworking guy, but this has been easy enough to follow that I haven't screwed up any sewing yet, not to mention it looks great.
  • I am so thrilled to have found your video. We've been contemplating on getting a retractable shade cover for our pergola for a while now but the prices I got from some of the online vendors seemed outrageous and the DIY options a little intimidating, especially because I couldn't find good info on the materials I would need. Your online calculator and your detailed instructions make it look straightforward and achievable. I just placed my order and am looking forward to starting this project. Thank you for all these resources!
  • @rogerburns2150
    Thank you for your wonderful video. I found this a year ago while researching retractable diy awnings for a greenhouse project. Now that the greenhouse is ready, I could not find how to set up the pulley system! Your video was excellent and gave me what I needed to know. Thank you again!
  • @piotrwilk1428
    A great show that is not only curiosity, but also great pleasure. Thanks to you, I have properly shaded on my terrace. Thank you very much.
  • @Lynn_Oski
    I loved watching this informative video. I've always wanted this type of shade. After watching your complete instruction video, I now know how to do it myself. It is a lot of steps, but Eric Grant's personality along with his family's assistance; kept my attention from start to finish. Thank you so very much for all your work and effort put into this project.
  • @fishandgameman
    This is an outstanding tutorial. Maybe one of the best I have seen. I feel like I just finished a trade seminar for Sailrite. I was searching to make a retractable awning to extend away from the beam that supports the balcony of my first floor apartment that will give some shade when the sun is setting in the west, not for a permanent structure like the pergola. This will work for my application with a removable bulkhead on the end away from the patio, so long as it would support the wire rope tension. With the water repellent nature of that material, it would provide a substantial cover when I have to grill in a light rain. I may take it a step further and use a tubing bender to form a gable or mild arch. Even if it only had a 2-12 or 3-12 pitch, it would increase water shedding immensely. With a bend in the thin wall conduit in the middle of the span, and a slight bend just up from each end; it would make a great retractable patio cover. As long as the wire ropes were positioned uniformly at the proper height, commensurate with their position on the arch; it would work exactly the same way. Of course some scaling of fixtures and fasteners may be necessary. I want something wider though. If it does not come in wider widths, any secrets on joining panels edge to edge? I’m sure an overlap is necessary, but a certain stitching pattern may be proven best. Again, great job! P.S. Ship one of those sewing machines to me for the project and I’ll make a video, then ship the machine back. I do a lot of leatherwork. I wonder how one of those machines would stitch a belt? Would it work on multiple layers of 8-9 oz. leather for the welt of a knife sheath? All I do now is a saddle stitch by hand after beating the holes through with a pricking iron.
  • Thank you so much for posting this video! Pretty nifty calculator, too! I've been struggling for years on how to keep the sun from beating down in my glass sunroom and making it so hot. These canopies are perfect! Your home and family are beautiful.
  • @jackjune156
    I am a constant youtube watcher, but have never seen this. You have been the most enjoyable to watch. You explained in such great detail and clarity, I feel if I want to go through the labor, it would be easy to watch from points 1 to 15 on stringing and all the previous aspects from start to finish. Your smile during the install makes me feel comfortable to do it...thank you
  • @BaffledApe
    This is a great instruction / educational video. A true tradesman who knows his craft, explains in detail without missing a single step or passing on a tip no doubt learned from years of experience. To top it off the video is of high definition, excellently lit and edited with informative close ups and clear, calm precise verbal description. There are SO many YouTube videos where someone thinks they are some kind of expert because they did a job once, filmed it and got away with average results that are questionably successful. Here is the real deal. I love to see someone who is an expert at what they do, show us how they do it. Thank you for posting :)
  • @eddupree1086
    I did not read through all 187 comments but I felt this might save some time. Most quality staplers like the Swingline you used have an anvil with two settings. The normal setting that folds the legs in and if you push up from the bottom and turn the anvil around it will bend the legs out; this in effect makes the staple a straight pin that can easily be pulled out.
  • @Christina-gi7zj
    What a fantastic tutorial! You didn't irritate me once and you gave really great instructions! Thank you for your time and effort. Super helpful.
  • First I must thank you for sharing! It’s a wonderful project with very very so details and explanation are good. I think no one will have such patience to give details. I would like to see other projects too!
  • @madankumar4489
    wanted to setup a canopy for my roof garden and this one is too perfect. 👍
  • @loriangelo3957
    Followed your excellent instructions and made two fabulous retracting shades. The downloadable calculator helped. Going to add the pulley system too. Thank you!
  • When I bought my Salerite LSZ1 sewing machine a few weeks ago I bought it just to make a motorcycle seat and some miscellaneous things for that. I had no idea I could do all this stuff. Now I have a list of things to do with this machine (which is an outstanding workhorse by the way); The Pergola shades, awnings for the home, covers for grills etc. What a great machine and such great tutorials!!!
  • @drawfark
    Wonderful video. I don't want to do this exact project but the information and materials certainly do apply to what I have on my mind. Very useful and very well done. Thank you.
  • @jfahey327
    Great job, including a detailed explanation for putting the wire hung canopy system together. I'll be happy to send you my work order so I can get my future Slide-On Wire Hung Canopy done right. Thanks