New Brushless Servo Motor For The Mini Lathe

Published 2022-04-23
A few months ago I changed the Motor of my Mini Lathe. The reason for this was, that the original electronics of my machine quit working with a loud bang and a broken basement fuse. It was no longer possible then to adjust the speed, the lathe ran only at it's highest speed anymore.
It seems that this happens to most of the Mini Lathe users at some point.
As I have no clue about electronics and heard some good reviews of the brushless servo motors, supplied for industrial sewing machines, I decided to replace the old motor and electronic with such a kit.
So far I'm really happy with the performance. At the moment the controller and main motor switch are just installed provisorily. But there are plannings for integrating both in a much smoother way. Especially the motor switch is a bit strange to use as it is intended for a foot pedal use. But we will see, if we can implement it in a useful way in the future.

I hope you enjoy this episode. If there are questions or suggestions, let me know in the comments.
As usual, feel free to like, comment and subscribe if you like what you are seeing.

Link to the motor 550W brushless servo motor for industrial sewing machines (no advertisement, no affiliation):
www.ebay.de/itm/254746196129?_trkparms=ispr%3D1&ha…

00:00 Intro
00:09 Disassembling the old electronics and motor
00:57 Introducing the new motor/controller kit
02:52 Making a motor mounting bracket
05:32 Short look on the manual
06:09 Settings and programming
08:13 Making new poly v drive pulleys
08:58 Finally installing the new motor.


-Making a dial for Mini Lathes carriage: youtube.com/watch?v=8Ivp5...
-Adjustable Carriage Stop: youtube.com/watch?v=EpWPT...
-Mini Lathe compound angle modification: youtube.com/watch?v=rdkoT...
-Mini Lathe tailstock fine adjustements:    • Mini Lathe tailstock modification par...  
-Mini Lathe bearings for the compound slide:    • Bearings for the mini lathes compound...  

All Comments (21)
  • I like it. Simple yet effective and efficient solution to your motor blowing up. I replaced the motor on my Unimat DB200 with a brushless but instead used a potentiometer. Works great.
  • @carlaube3121
    Nice !! I was waiting for this video. Awesome idea and installation. Great job!! Cheers from Canada.
  • @T0NGPU
    Just found Your channel. No idle talking, straight to the point, nice angles and good work overall. Subbed :)
  • @jaggaskully
    I deal with sewing machine repairs and was going to do this exact same thing as my mini lathe packed up 😄 thank you for the video. Now I've got more confidence to set it up
  • "A short glimpse and the situation is clear: I have absolutely no clue about electronics!" I like the cut of your jib, as i do the same thing, but i am learning.
  • @Rheasound
    inspired by your video I order the servo motor. but I faces some difficulties finding the right pulleys and belt, so I decide to remove the rotor and rework the shaft to 8mm. Now I am waiting for the new belt to finish it. thanks for sharing, your skills are really inspirational.
  • @JLK89
    Nice! I've thought about using these sewing motors for machine builds for a while. The 500w ~4000rpm would make them ideal for drill press, mini grinder type projects.
  • @johncoops6897
    0:40 - for those connectors, there is a small "latch" built into the socket side. When you press it, it releases a bent metal pin that fits into a hole on the plug and locks it. You can press the latch after sliding back the plastic over-cover, it's possible with bare finger but easier to do with a small screwdriver or something similar to poke it with..
  • @akotopicx
    Quite nice idea for a motor/drive substitution or rather better to say: improvement !?! - perfect 👍🏻. I'll keep that solution in my mind for my mini lathe. Nice Video, as always. Weiter so!
  • @d1rty1oser
    Endlich! Darauf habe ich schon lange gewartet! :)
  • @Carnold_YT
    I already liked your videos, but they keep getting better and better. Nice editing and camera setups! Also: this upgrade is very interesting. I'm thinking about buing a minilathe. Just so I can upgrade it ;-)
  • @MrSneakyGunz
    Glad you're speaking in your newer videos. Great work.
  • @tinom.2455
    I bought a similar lathe one year ago. Its from 1999 and i have almost the same issues with it like you (but my motor still runs). Therefore I am verry interisted in your videos and solutions. Weiter so, Grüße.
  • I have been looking at the same (or very similar) motor for my small lathe on my favourite Chinese e-shop. You have persuaded me to buy it.
  • @jluvs2ride
    Very interested to see how this goes. I bought one of those motors for my Taig Lathe. Probably overkill for that tiny machine, but it was cheap.
  • @WireWeHere
    A 10 turn potentiometer, Bourne makes some nice ones, with the same resistance sweep as the sewing machine speed controller would provide a very accurate fine adjustment. You can install a mechanical indicator on the shaft of the potentiometer to indicate which turn you're on and or install a tachometer.
  • @nealepitts3321
    Looks like i am going to have to do this . My machine went bang yesterday !